The PreMon is the budget-friendly solution for a high-volume inspection of significant preform quality characteristics. The system gives you immediate production feedback directly after injection.
While the preforms being conveyed to the packaging unit, the PreMon delivers real-time quality results of your transparent, translucent and opaque preforms. Due to its minimal footprint, the system can easily be integrated between the injection molding machine and the packaging unit. Active conveying at production speed ensures a smooth production process. With the option PreMon PLUS, you can even add an active bad part ejector.
The system combines a revolutionary massive parallel orientation technology with a preform monitoring concept. It provides a quality overview of your preforms at all times. Immediate production feedback in the form of statistical analyses and alarms help you to further expand your production know-how and get a full production overview. Additionally, the forecast of production trends help you to take corrective actions before problems occur.
Key features that make the PreMon unique
Production quality information directly after injection
Quality control of significant preform quality characteristics
Pareto principle: less than 20% costs for up to 70% inspection
Improvement of overall quality in your octabins
Extensive statistics, diagrams and reports on good and bad parts
Easy integration into your production line
The monitoring unit of the PreMon stands out by its space-saving design. With a minimal footprint, it perfectly fit between the injection molding machine and packaging unit.
Combined with the monitoring unit, the active bad part ejector enables you to improve the overall quality of your individual octabins. This leads to a reduction of the defect rate during the initial filling of your octabins.
The command station consists of the electrical cabinet as well as a monitor. The monitor displays the IntraVision software with all relevant information about the performance of your production.
The octabin statistics provides information on the inspection rate and the type and proportion of defective preforms per packaging unit. Based on this information, each producer can decide for himself and faster than before how to proceed with an octabin.
Watch the video explaining the octabin statistics and its advantages in detail.
The PreMon Wizard allows the creation of a new reference during running operation within one minute. The operator is guided through the setup process by simple steps, which are even performed automatically by the system in many cases. A new reference can be created while the production process continues and your products are being inspected.
Find out more about the PreMon Wizard in our blog.
The PreMon can inspect up to 72.000 parts per hour.
The PreMon inspects your preforms for the most common preform quality characteristics. These include:
• Length of injection point
• Short shots
• Defects at the top sealing surface
The preforms can be transparent, translucent or opaque. They should have a diameter of 18 - 50 mm (at the body) and a height of 70 - 180 mm. If these dimensions do not fit to your preforms, please contact us to find an individual solution for you.
INTRAVIS offers turnkey systems, worldwide support and training courses as well as comprehensive printed and digital information material for every single system. After the purchase of the system, INTRAVIS does not leave you alone with your new vision system. Moreover, service contracts offer worldwide support and service, even within 24 hours.
Simply integrate the PreMon into your production line and expand your existing quality inspection concept. Do you have questions or do you need further information? We are looking forward to hearing from you.